Cut Off Saw Build


First Cut



Looking at what Parts I have



Milling the Swinging Plate Square



Fly Cut Bar Stock



Start the Bearing Blocks



Bearing Blocks Done



Milling the Swing Plate



Drill and Tape Holes for Bearing Blocks



Bearing Blocks Mounted



Lay out Swing Plate



Cut and Test Shaft



Started Hinge Blocks on the Back of Swinging Plate



Drill and Tap



Test For Clearance



Take the Corner Off



Hinges Mounted, Now The Vice



Vice Parts



Vice Mounted



Made Handel For the Vice



Stared Pulleys



More Work on Pulleys



Pulley on Motor



Pulley on Shaft and test Motor Placement



Key Way and Set Screw in Shaft Pulley



Start Motor Plate



Test Motor Plate



Motor Mount Clamps Pinned Together,  Milling The Same



Boring Holes For Motor in the Clamps



Cutting Clams Out on Band Saw



Cut



Sand to the Line



Motor Plate and Clamps Mounted



Cleaned



Stared Washers For Blade and Shaft



Testing



Finished Washers



Compression Ring



Blade Now Really Mounted Now,  Mark for Slot



Mill Slot For Blade



Checking



First Sparks



Need Spark Deflector to Keep Hinge Clean



Spark Deflector Mounted



Stared Blade Guard



Blade Guard Plate Mounted



Top Cover Mounted



Testing



Blade Guard Finished



Switch Plate



Plate Mounted



Saw Finished